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The weld used in joining a tube to a socket weld tube fitting is like any other type of “tee” weld. The root (i.e., the point of intersection of the outside of the tube and annular end area of the fitting) must be included in the weld zone.

Careful welding procedures are normally followed to assure that this root area is included in the weld. If penetration is not achieved, the joint will have two built-in stress risers which may greatly reduce the strength of the weld. Upon application of an extreme load, these stress risers could result in cracks which could propagate out through the weld or tube depending upon the direction of the greatest load.

Often to achieve full root penetration in TIG welding of stainless steels, a fusion pass will be made first, followed by an final pass utilizing a filler rod to achieve the desired fillet size.

NOTE:
  • "R" bore diameter will conform to Schedule 80 pipe wall thickness unless otherwise noted.
  • Other drop sizes available upon request.
  • Dimensions for reference only, subject to change.
  • Adapter, Tube Socket End - Adapter End for Welding into a Female Pipe Size Welding Boss
    Unit of Measure
    1 2 

    Item #

    Connection Type

    Type

    Tube O.D.

    Pipe Size

    Pipe Size O.D.

    R Bore

    X Dia.

    L

    B

    E Bore

    Work. Press.

    2-1/8 AW N/A Socket x Adapter N/A 2 N/A 1/8 in N/A 1/8 in N/A .41 in N/A .21 in N/A .38 in N/A .38 in N/A .16 in N/A .09 in N/A 8700 psi
    2-1/4 AW N/A Socket x Adapter N/A 2 N/A 1/8 in N/A 1/4 in N/A .54 in N/A .30 in N/A .38 in N/A .56 in N/A .16 in N/A .09 in N/A 8200 psi
    3-1/8 AW N/A Socket x Adapter N/A 1 N/A 3/16 in N/A 1/8 in N/A .41 in N/A .21 in N/A .44 in N/A .38 in N/A .20 in N/A .14 in N/A 8700 psi
    3-1/2 AW N/A Socket x Adapter N/A 2 N/A 3/16 in N/A 1/2 in N/A .84 in N/A .55 in N/A .44 in N/A .75 in N/A .20 in N/A .14 in N/A 6400 psi
    3-3/4 AW N/A Socket x Adapter N/A 2 N/A 3/16 in N/A 3/4 in N/A 1.05 in N/A .73 in N/A .44 in N/A .75 in N/A .20 in N/A .14 in N/A 5300 psi
    4-1/8 AW N/A Socket x Adapter N/A 1 N/A 1/4 in N/A 1/8 in N/A .41 in N/A .21 in N/A .50 in N/A .38 in N/A .25 in N/A .19 in N/A 8700 psi
    4-1/4 AW N/A Socket x Adapter N/A 2 N/A 1/4 in N/A 1/4 in N/A .54 in N/A .30 in N/A .50 in N/A .56 in N/A .25 in N/A .19 in N/A 8200 psi
    4-3/8 AW N/A Socket x Adapter N/A 2 N/A 1/4 in N/A 3/8 in N/A .68 in N/A .42 in N/A .50 in N/A .56 in N/A .25 in N/A .19 in N/A 6900 psi
    4-1/2 AW N/A Socket x Adapter N/A 2 N/A 1/4 in N/A 1/2 in N/A .84 in N/A .55 in N/A .50 in N/A .75 in N/A .25 in N/A .19 in N/A 6400 psi
    4-3/4 AW N/A Socket x Adapter N/A 2 N/A 1/4 in N/A 3/4 in N/A 1.05 in N/A .73 in N/A .50 in N/A .75 in N/A .25 in N/A .19 in N/A 5300 psi
    4-1 AW N/A Socket x Adapter N/A 2 N/A 1/4 in N/A 1 in N/A 1.31 in N/A .95 in N/A .50 in N/A .94 in N/A .25 in N/A .19 in N/A 4900 psi
    5-1/8 AW N/A Socket x Adapter N/A 1 N/A 5/16 in N/A 1/8 in N/A .41 in N/A .21 in N/A .59 in N/A .38 in N/A .31 in N/A .21 in N/A 8700 psi
    5-1/2 AW N/A Socket x Adapter N/A 2 N/A 5/16 in N/A 1/2 in N/A .84 in N/A .55 in N/A .59 in N/A .75 in N/A .31 in N/A .25 in N/A 6400 psi
    6-1/4 AW N/A Socket x Adapter N/A 1 N/A 3/8 in N/A 1/4 in N/A .54 in N/A .30 in N/A .63 in N/A .56 in N/A .34 in N/A .30 in N/A 8100 psi
    6-3/8 AW N/A Socket x Adapter N/A 2 N/A 3/8 in N/A 3/8 in N/A .68 in N/A .42 in N/A .63 in N/A .56 in N/A .34 in N/A .31 in N/A 6900 psi
    6-1/2 AW N/A Socket x Adapter N/A 2 N/A 3/8 in N/A 1/2 in N/A .84 in N/A .55 in N/A .63 in N/A .75 in N/A .34 in N/A .31 in N/A 6400 psi
    6-3/4 AW N/A Socket x Adapter N/A 2 N/A 3/8 in N/A 3/4 in N/A 1.05 in N/A .73 in N/A .63 in N/A .75 in N/A .34 in N/A .31 in N/A 5300 psi
    6-1 AW N/A Socket x Adapter N/A 2 N/A 3/8 in N/A 1 in N/A 1.31 in N/A .95 in N/A .63 in N/A .94 in N/A .34 in N/A .31 in N/A 4900 psi
    6-1 1/2 AW N/A Socket x Adapter N/A 2 N/A 3/8 in N/A 1 1/2 in N/A 1.90 in N/A 1.50 in N/A .63 in N/A 1.03 in N/A .34 in N/A .31 in N/A 3700 psi
    8-1/4 AW N/A Socket x Adapter N/A 1 N/A 1/2 in N/A 1/4 in N/A .54 in N/A .30 in N/A .78 in N/A .56 in N/A .41 in N/A .44 in N/A 8100 psi
    8-3/8 AW N/A Socket x Adapter N/A 1 N/A 1/2 in N/A 3/8 in N/A .68 in N/A .42 in N/A .78 in N/A .56 in N/A .41 in N/A .41 in N/A 6900 psi
    8-1/2 AW N/A Socket x Adapter N/A 2 N/A 1/2 in N/A 1/2 in N/A .84 in N/A .55 in N/A .78 in N/A .75 in N/A .41 in N/A .44 in N/A 6400 psi
    8-3/4 AW N/A Socket x Adapter N/A 2 N/A 1/2 in N/A 3/4 in N/A 1.05 in N/A .73 in N/A .78 in N/A .75 in N/A .41 in N/A .44 in N/A 5300 psi
    8-1 AW N/A Socket x Adapter N/A 2 N/A 1/2 in N/A 1 in N/A 1.31 in N/A .95 in N/A .78 in N/A .94 in N/A .41 in N/A .44 in N/A 4900 psi
    10-1/2 AW N/A Socket x Adapter N/A 1 N/A 5/8 in N/A 1/2 in N/A .84 in N/A .55 in N/A .94 in N/A .75 in N/A .47 in N/A .50 in N/A 4900 psi
    Unit of Measure
    1 2