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The weld used in joining a tube to a socket weld tube fitting is like any other type of "tee" weld. The root (i.e., the point of intersection of the outside of the tube and annular end area of the fitting) must be included in the weld zone.

Careful welding procedures are normally followed to assure that this root area is included in the weld. If penetration is not achieved, the joint will have two builtin stress risers which may greatly reduce the strength of the weld. Upon application of an extreme load, these stress risers could result in cracks which could propagate out through the weld or tube depending upon the direction of the greatest load.

Often to achieve full root penetration in TIG welding of stainless steels, a fusion pass will be made first, followed by an final pass utilizing a filler rod to achieve the desired fillet size.

NOTE:
  • Other drop sizes available upon request.
  • Dimensions for reference only, subject to change.
  • Union, Tube Socket End - Both Ports
    Unit of Measure
    1 2 

    Item #

    Connection Type

    Tube O.D.

    Tube O.D.

    E Small Bore

    B

    B

    D

    L

    X Dia.

    Work. Press.

    2 HW N/A Socket x Socket N/A 1/8 in N/A 1/8 in N/A .09 in N/A .16 in N/A .16 in N/A .69 in N/A N/A .38 in N/A 10200 psi
    3 HW N/A Socket x Socket N/A 3/16 in N/A 3/16 in N/A .14 in N/A .20 in N/A .20 in N/A .78 in N/A N/A .44 in N/A 9600 psi
    4-3 HW N/A Socket x Socket N/A 1/4 in N/A 3/16 in N/A .14 in N/A .25 in N/A .20 in N/A .85 in N/A .39 in N/A .50 in N/A 9600 psi
    4 HW N/A Socket x Socket N/A 1/4 in N/A 1/4 in N/A .19 in N/A .25 in N/A .25 in N/A .88 in N/A N/A .50 in N/A 9600 psi
    5 HW N/A Socket x Socket N/A 5/16 in N/A 5/16 in N/A .25 in N/A .31 in N/A .31 in N/A 1.00 in N/A N/A .59 in N/A 9900 psi
    6-4 HW N/A Socket x Socket N/A 3/8 in N/A 1/4 in N/A .19 in N/A .34 in N/A .25 in N/A 1.00 in N/A .44 in N/A .63 in N/A 8100 psi
    6 HW N/A Socket x Socket N/A 3/8 in N/A 3/8 in N/A .31 in N/A .34 in N/A .34 in N/A 1.06 in N/A N/A .63 in N/A 8100 psi
    8-4 HW N/A Socket x Socket N/A 1/2 in N/A 1/4 in N/A .19 in N/A .41 in N/A .25 in N/A 1.11 in N/A .44 in N/A .78 in N/A 7300 psi
    8-6 HW N/A Socket x Socket N/A 1/2 in N/A 3/8 in N/A .31 in N/A .41 in N/A .34 in N/A 1.17 in N/A .53 in N/A .78 in N/A 7300 psi
    8 HW N/A Socket x Socket N/A 1/2 in N/A 1/2 in N/A .44 in N/A .41 in N/A .41 in N/A 1.19 in N/A N/A .78 in N/A 7300 psi
    10-6 HW N/A Socket x Socket N/A 5/8 in N/A 3/8 in N/A .31 in N/A .47 in N/A .34 in N/A 1.28 in N/A .53 in N/A .94 in N/A 6600 psi
    10 HW N/A Socket x Socket N/A 5/8 in N/A 5/8 in N/A .50 in N/A .47 in N/A .47 in N/A 1.31 in N/A N/A .94 in N/A 6600 psi
    12-4 HW N/A Socket x Socket N/A 3/4 in N/A 1/4 in N/A .19 in N/A .50 in N/A .25 in N/A 1.30 in N/A .44 in N/A 1.09 in N/A 6000 psi
    12-8 HW N/A Socket x Socket N/A 3/4 in N/A 1/2 in N/A .44 in N/A .50 in N/A .41 in N/A 1.37 in N/A .59 in N/A 1.09 in N/A 6000 psi
    12-10 HW N/A Socket x Socket N/A 3/4 in N/A 5/8 in N/A .50 in N/A .50 in N/A .47 in N/A 1.39 in N/A .66 in N/A 1.09 in N/A 6000 psi
    12 HW N/A Socket x Socket N/A 3/4 in N/A 3/4 in N/A .66 in N/A .50 in N/A .50 in N/A 1.38 in N/A N/A 1.09 in N/A 6000 psi
    14 HW N/A Socket x Socket N/A 7/8 in N/A 7/8 in N/A .78 in N/A .50 in N/A .50 in N/A 1.38 in N/A N/A 1.31 in N/A 5700 psi
    16-8 HW N/A Socket x Socket N/A 1 in N/A 1/2 in N/A .44 in N/A .56 in N/A .41 in N/A 1.53 in N/A .59 in N/A 1.44 in N/A 4900 psi
    16-12 HW N/A Socket x Socket N/A 1 in N/A 3/4 in N/A .66 in N/A .56 in N/A .50 in N/A 1.54 in N/A .69 in N/A 1.44 in N/A 4900 psi
    16 HW N/A Socket x Socket N/A 1 in N/A 1 in N/A .91 in N/A .56 in N/A .56 in N/A 1.50 in N/A N/A 1.44 in N/A 4900 psi
    20-12 HW N/A Socket x Socket N/A 1 1/4 in N/A 3/4 in N/A .66 in N/A .63 in N/A .50 in N/A 1.69 in N/A .69 in N/A 1.75 in N/A 4600 psi
    20-16 HW N/A Socket x Socket N/A 1 1/4 in N/A 1 in N/A .91 in N/A .63 in N/A .56 in N/A 1.65 in N/A .75 in N/A 1.75 in N/A 4600 psi
    20 HW N/A Socket x Socket N/A 1 1/4 in N/A 1 1/4 in N/A 1.06 in N/A .63 in N/A .63 in N/A 1.63 in N/A N/A 1.75 in N/A 4600 psi
    24-8 HW N/A Socket x Socket N/A 1 1/2 in N/A 1/2 in N/A .44 in N/A .67 in N/A .41 in N/A 1.80 in N/A .59 in N/A 2.00 in N/A 3700 psi
    24-16 HW N/A Socket x Socket N/A 1 1/2 in N/A 1 in N/A .91 in N/A .67 in N/A .56 in N/A 1.77 in N/A .75 in N/A 2.00 in N/A 3700 psi
    Unit of Measure
    1 2